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TitleWELDING & CUTTING - Lincoln Electric
LanguageEnglish
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Total Pages136
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Page 1

www.lincolnelectric.eu
www.lincolnelectric.eu

EC 03-15

Welding & Cutting
EQUIPMENT

PRODUCT CATALOGUE

Page 2

LINCOLN RANGE OF GAS REGULATORS

There is one* for you

Please contact your representative for more details

CUSTOMER ASSISTANCE POLICY
The business of Lincoln Electric Europe
is manufacturing and selling high quality
welding equipment, consumables and
cutting equipment. Our challenge is to
meet the needs of the customer and to
exceed their expectations. On occasion,
purchasers may ask Lincoln Electric
for advice or information about their
use of our products. We respond to our
customers based on the best information
in our possession at that time. Lincoln
Electric is not in a position to warrant
or guarantee such advice and assumes
no responsibility, with respect to such
information or advice. We expressly
disclaim any warranty of any kind,
including any warranty of fitness for
any customer’s particular purpose, with
respect to such information or advice. As
a matter of practical consideration, we
also cannot assume any responsibility
for updating or correcting any such
information or advice once it has
been given, nor does the provision of
information or advice create, expand
or  alter any warranty with respect to
the sale of our products. Lincoln Electric
is a responsive manufacturer, but  the
selection and use of specific products
sold by Lincoln Electric is solely within
the control of, and remains the sole
responsibility of the customer. Many
variables beyond the control of Lincoln
Electric affect  the results obtained in
applying these types of fabrication
methods and service requirements.

Subject to change – this information is
accurate to the best of our knowledge at
the time of printing.

Belgium
Lincoln Smitweld Belgium
Tel: +32 54 33 42 12
Email: [email protected]
www.lincolnelectric.nl

Denmark / Sweden / Norway
Lincoln Electric Nordic
Tel.: +46 70 6061 769
Email: [email protected]
www.lincolnelectric.eu

Finland / Baltics
Lincoln Electric Nordic Finland
Tel: +358 10 522 3500
Email: [email protected]
www.lincolnelectric.eu

France
Lincoln Electric France S.A.S.
Tel: +33 2 32 11 40 40
Email: [email protected]
www.lincolnelectric.fr

Germany
Lincoln Electric Deutschland
Tel: +49 2102/7 13 96-0
Email: [email protected]
www.lincolnelectric.de

Italy
Lincoln Electric Italia S.r.L.
Tel:+39 010 754 111
Email: [email protected]
www.lincolnelectric.it

The Netherlands
Lincoln Smitweld bv
Tel: +31 24 3522 211
Email: [email protected]
www.lincolnelectric.nl

Poland
Lincoln Electric Bester sp. z o.o.
Tel: +48 74 64 61 100
Email: [email protected]
www.lincolnelectric.pl

Portugal
Electro-Arco SA
Tel: +351 21 238 7300
www.lincolnelectric.es

Russia
Lincoln Electric Russia
Tel: +7 (495) 9660 94 04
Email: [email protected]
www.lincolnelectric.ru

Spain
Lincoln Electric Iberia S.L.
Tel: +34 (0) 93 685 9600
Email: [email protected]
www.lincolnelectric.es

United Kingdom
Lincoln Electric UK Ltd
Tel:+44(0) 114 287 2401
Email: [email protected]
www.lincolnelectric.co.uk

Middle East / Africa
Lincoln Electric
Tel: +971 4 88 333 17
www.lincolnelectric.com/en-za/

www.lincolnelectric.eu
To learn more visit our website:

Model LE601D-L
For light duty MIG/TIG
welding applications.

Model LE250D-L
For MIG/TIG welding
applications.

Model LE250D-F
For all MIG/TIG welding
applications.

Model LE651
All welding applications.
Deliver high accuracy
gas flow and reduce
gas consumption.

Model LE603
Eliminate the pressure
surge at the beginning
of each weld in MIG/TIG
application

Model LE711
All welding applications,
particularly MAG.
Electrically heated.

Page 68

www.lincolnelectric.eu
66

OUTPUT

INPUT

Technical Specifications

Product Item Number Input Power
Output
Range (A) Rated Output

Input Cur-
rent @ Rated
Output

Weight
(kg)

Dimensions
HxWxD (mm)

Power Wave®AC/DC
1000® SD

K2803-1* 380/400/460/500/575V/3/50/60 100-1000 1000A/44V/100% 82/79/69/62/55 363 1250 x 488 x 1174

*(1)Filter is required to meet CE conducted emission requirements. The K2444-3 must be used with the K2803-1.

LI
N

CO
LN ELECTR

IC3
Year warranty

Parts &
Labour

P
E

R
F
O

R
M

ANCE PLUS
PR

OT

E
C
T
IO

N

Processes
• Submerged arc
Recommended
Wire Feeders
• K 3048-1 Cruiser™ Tractor
• K 3083-1 Tandem Cruiser™
• K 2814-1 MAXsa® 10 Controller
• K 2370-2 MAXsa® 22 Feed Head
Key Options
• K 24 4 4-3 CE Filter (Required option

for UE)
• K1811-x Heavy Duty Process Sense

Lead - 15/30 m
• K 2683-x Heavy Duty ArcLink®

Control Cable - 7.5/ 15/30 m
• K1785-x Control Cable (Heavy Duty)

- 3.5/7.5/ 15 m
• K 285 Concentric Flux Cone

Assembly
• K 231-1 Contact Nozzle Assembly for

2.4, 3.2, 4.0 mm Wire
• K148A Positive Contact Nozzle

Assembly for 2.4-3.2 mm Wire
• K148B Positive Contact Nozzle

Assembly for 4.0-4.8 mm Wire

Features
• 380-575 VAC, 50/60 Hz Voltage Input – offers the

ability to be connected anywhere in the world.
• No hardware reconfiguration required with easy

polarity switching – eliminates downtime.
• Easy to parallel machines or run multiple arcs.
• 3-Phase voltage Input – eliminates the imbalance

associated with transformer-based AC welding
machines.

• 95% power factor correction – enables connection of
multiple machines on the same plant infrastructure
for lower installation costs.

• Severe duty – can be stored outdoors. IP23 rated.
• ArcLink®, ethernet and DeviceNet™ communication

– offers remote process monitoring, control and
troubleshooting.

• True Energy™ – measures, calculates and displays
instantaneous energy in the weld for critical heat
input calculations.

Increased productivity, quality and flexibility
Software-driven output delivers maximum control over
the deposition rate and penetration in single or multi-arc
environments.

Power Wave® AC/DC 1000® SD
Digital Power SourceSUBMERGED ARC EQUIPMENT

COMMUNICATIONS PROTOCOL

COMMUNICATIONS PROTOCOL

• Production Monitoring™ 2.2 – track equipment
usage, store weld data and configure limits to
assist in welding efficiency analysis.

• Software based controls – can be upgraded as new
features become available.

• iARC™ digital control – 90 times faster than the
previous generation, delivering a responsive arc.

LI
N

CO
LN ELECTR

IC3
Year warranty

Parts &
Labour

P
E

R
F
O

R
M

ANCE PLUS
PR

OT

E
C
T
IO

N

Technical Specifications

Product Item Number
Input
Power

Rated
Output

Travel Speed
(m/min) Gear Box

Wire Feed Speed
range (m/min)

Wire Size Range
(mm)

Weight
(kg)

Dimensions
HxWxD (mm)

Cruiser Tractor K3048-1
40V DC 1000A / 100% 0.25 - 2.5

142:1
95:1(1)
57:1(1)

0.4 - 5.0
0.4 - 7.6
1.3 - 12.7

2.4 - 5.6
1.6 - 3.2
1.6 - 2.4

94 736 x 584 x 914

Tandem Cruiser™
Tractor K3083-1 136 927 x 1156 x 1054

(1) Optional

Processes
• Submerged arc
Unit Includes
• Conduit Tubing, 1.5 m
• 4 mm, 600 amps Contact Nozzle

Assembly; 4 mm. Contact Tip
• Nozzle Extension 127 mm
• Curved Nozzle Extension, 45°
• Nozzle Extension Insulator
• Flux Tubing and Hose Clamps
• Wire Reel Assembly
• Wheels for Track Operation
• Front and Rear Outriggers
• Enclosed Wire Reel ( 2 for Tandem)
Note: Does not include a control
cable.

Key Options
• K1733-5 Wire Straightener
• K 396 Track Section
• K 3070-1 Tiny Twin Kit

Features
• Reliable operation – strong, rigid and stiff, especially

when you need it most:
- Sturdy welded base frame.
- Substantial steel mast stands up to daily

construction site use.
- Simple cast wheels – equipped with high

temperature and slip resistant rubber tires.
- Robust tube and clamp design – trouble-free

feeding component mounting.
- Adjustable extended length outriggers – make it

easy to guide tractor movement.
• Advanced control pendant – removable, lightweight,

impact resistant aluminium user interface can be

The self-propelled, modular Cruiser™ and Tandem
Cruiser™ travel carriages can deliver deposition rates
up to 13 kg per arc, per hour for butt and fillet joints
on lengthy plate welding applications common in
bridge or barge decking, large tank fabrication or
shipbuilding.

Submerged Arc Welding Tractor

Digital Wire Feeder

Cruiser® & Tandem Cruiser®

INPUT OUTPUT

used to save procedures, apply limits and
lockouts for any or all controls.

• Multiple configurations – flexible system allows
set up with or without a track and three- or
four-wheel operation. Tandem model not
recommended for three wheel operation.

rev.: E-SAW02-EN-01/03/15

Page 69

www.lincolnelectric.eu
67

SUBMERGED ARC EQUIPMENT

COMMUNICATIONS PROTOCOL

COMMUNICATIONS PROTOCOL

LI
N

CO
LN ELECTR

IC3
Year warranty

Parts &
Labour

P
E

R
F
O

R
M

ANCE PLUS
PR

OT

E
C
T
IO

N

Technical Specifications

Product Item Number Input Power Rated Output Gear Box
Wire Feed Speed
range (m/min)

Wire Size Range(1)
Solid (mm)

Weight
(kg)

Dimensions
HxWxD (mm)

MAXsa™ 22 Head K2370-2 40V DC 1000A / 100%

142:1
95:1(1)
57:1(1)

0.4-5.0
0.4-7.6
1.3-12.7

2.4-5.6
1.6-3.2
1.6-2.4

36.3 305 x 355 x 254

(1) 142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1)

Processes
• Submerged arc
Unit Includes
• Adjustable wire straightener
• Cross-seam adjuster
• Electrical valve flux hopper
• Mounting bracket
Key Options
• K2163-60 Weld Power Cable, 18 m
• K1842-110 Weld Power Cable, 33 m
• K219 Flux Hopper Assembly
• K231-1 Contact Nozzle (2.4, 3.2, 4.0 mm)
• K148A Positive Contact Nozzle (2.4-
3.2 mm)

• K148B Positive Contact Nozzle (4.0-
4.8 mm)

• KP2721-1 Nozzle Extension, 5 inches
• K149-5/32 Nozzle Extension (4.0 mm)
• K386 Narrow Gap Nozzle
• KP2108-1B1 Contact tip
• K285 Concentric Flux Cone Assembly
• K225 Sub Arc Twinarc® Nozzle for 2.0-
2.4 mm

• K129-x Tiny Twinarc® (1.6/2.0/2.4 mm)
• K281 Tiny Twinarc® Solid Wire
Straightener

• K162-1 Spindle Kit, 2 Inch Hub
• K29 Vertical Lift Adjuster, 100 mm
• K96 Horizontal Adjuster, 50 mm
• K278-1 Spreadarc Oscillator

Features
• Flexible configuration – can be used in single,

tandem, Twinarc® or multiple arc applications.
• Closed loop speed control – facilitates full control

over starting, running and stopping wire feed speed.
• IP23 rated – tested to withstand harsh environments.
• Standard conversion kits – used to change the speed

ratio to match the requirements of your application.

Designed specifically for hard automation applications,
the MAXsa® 22 Wire Drive delivers accurate wire
feeding of submerged arc wires. Based on Lincoln’s
proven gearbox and extruded aluminium feedplate,
the MAXsa® 22 model features a 32VDC permanent
magnet, high torque motor that delivers plenty of
torque to push up to 5.6 mm diameter solid wire. A top
speed of up to 12.7 m/min can be achieved by changing
the gear ratio.

Submerged Arc Hard Automation Wire Drive for
Power Wave® AC/DC 1000® SD Systems

Digital Wire Feeder

MAXsa™ 22 Feed Head

INPUT OUTPUT

• Multi-axis rotation – rotational feed head
adjustment in two planes allows flexible,
accurate setup for fixturing or arc locating.
Additional positioning flexibility can be achieved
with the optional horizontal and vertical lift
adjuster.

Technical Specifications

Product Item Number Input Power Weight (kg) Dimensions HxWxD (mm)

MAXsa™ 10 K2814-2 40V DC 11.3 381 x 259 x 102

LI
N

CO
LN ELECTR

IC3
Year warranty

Parts &
Labour

P
E

R
F
O

R
M

ANCE PLUS
PR

OT

E
C
T
IO

N

Digital Wire Feeder

Processes
• Submerged arc
Recommended
Power Source
• Power Wave® AC/DC 1000® SD
Key Options
• K2462-1 MAXsa® 10 Mounting
Bracket (only required for TC-3 Travel
Carriage)

Features
• Severe duty ready – the controller is IP23 rated and

ready for operation in harsh environments.
• Pendant box – mount the controller in the standard

protective box or remove the pendant for hand-held
operation. Extend hand-held operation from 1.2 m up to
30.5 m with an ArcLink® extension cable.

• Eight procedure memories – pre-set and save your
optimal welding parameters for repeating applications
and recall later for fast changeovers.

• User-friendly controls – clear digital display and
controls make it easy to set weld modes, AC operation,
strike/start/end options, travel stop/start, timers and
other parameters.

• Limit control – apply operator procedure limits or
lockout on any or all parameters.

The MAXsa® 10 controller offers a single monitoring and
control point for the entire hard automation welding
system. Operators have full control over AC and DC
welding parameters and easy PLC interfacing to control
fixture travel, timers and other system commands.

ArcLink® - enabled Controller for Power Wave® AC/DC 1000® SD Systems
MAXsa™ 10 controller

INPUT OUTPUT

• Waveform Control Technology® – allows
the user to choose from a library of pre-
programmed weld modes. Parameters for each
mode can be adjusted within a limited range
to achieve optimal balance between deposition
rate and penetration.

rev.: E-SAW03-EN-01/03/15

Page 135

LINCOLN RANGE OF GAS REGULATORS

There is one* for you

Please contact your representative for more details

CUSTOMER ASSISTANCE POLICY
The business of Lincoln Electric Europe
is manufacturing and selling high quality
welding equipment, consumables and
cutting equipment. Our challenge is to
meet the needs of the customer and to
exceed their expectations. On occasion,
purchasers may ask Lincoln Electric
for advice or information about their
use of our products. We respond to our
customers based on the best information
in our possession at that time. Lincoln
Electric is not in a position to warrant
or guarantee such advice and assumes
no responsibility, with respect to such
information or advice. We expressly
disclaim any warranty of any kind,
including any warranty of fitness for
any customer’s particular purpose, with
respect to such information or advice. As
a matter of practical consideration, we
also cannot assume any responsibility
for updating or correcting any such
information or advice once it has
been given, nor does the provision of
information or advice create, expand
or  alter any warranty with respect to
the sale of our products. Lincoln Electric
is a responsive manufacturer, but  the
selection and use of specific products
sold by Lincoln Electric is solely within
the control of, and remains the sole
responsibility of the customer. Many
variables beyond the control of Lincoln
Electric affect  the results obtained in
applying these types of fabrication
methods and service requirements.

Subject to change – this information is
accurate to the best of our knowledge at
the time of printing.

Belgium
Lincoln Smitweld Belgium
Tel: +32 54 33 42 12
Email: [email protected]
www.lincolnelectric.nl

Denmark / Sweden / Norway
Lincoln Electric Nordic
Tel.: +46 70 6061 769
Email: [email protected]
www.lincolnelectric.eu

Finland / Baltics
Lincoln Electric Nordic Finland
Tel: +358 10 522 3500
Email: [email protected]
www.lincolnelectric.eu

France
Lincoln Electric France S.A.S.
Tel: +33 2 32 11 40 40
Email: [email protected]
www.lincolnelectric.fr

Germany
Lincoln Electric Deutschland
Tel: +49 2102/7 13 96-0
Email: [email protected]
www.lincolnelectric.de

Italy
Lincoln Electric Italia S.r.L.
Tel:+39 010 754 111
Email: [email protected]
www.lincolnelectric.it

The Netherlands
Lincoln Smitweld bv
Tel: +31 24 3522 211
Email: [email protected]
www.lincolnelectric.nl

Poland
Lincoln Electric Bester sp. z o.o.
Tel: +48 74 64 61 100
Email: [email protected]
www.lincolnelectric.pl

Portugal
Electro-Arco SA
Tel: +351 21 238 7300
www.lincolnelectric.es

Russia
Lincoln Electric Russia
Tel: +7 (495) 9660 94 04
Email: [email protected]
www.lincolnelectric.ru

Spain
Lincoln Electric Iberia S.L.
Tel: +34 (0) 93 685 9600
Email: [email protected]
www.lincolnelectric.es

United Kingdom
Lincoln Electric UK Ltd
Tel:+44(0) 114 287 2401
Email: [email protected]
www.lincolnelectric.co.uk

Middle East / Africa
Lincoln Electric
Tel: +971 4 88 333 17
www.lincolnelectric.com/en-za/

www.lincolnelectric.eu
To learn more visit our website:

Model LE601D-L
For light duty MIG/TIG
welding applications.

Model LE250D-L
For MIG/TIG welding
applications.

Model LE250D-F
For all MIG/TIG welding
applications.

Model LE651
All welding applications.
Deliver high accuracy
gas flow and reduce
gas consumption.

Model LE603
Eliminate the pressure
surge at the beginning
of each weld in MIG/TIG
application

Model LE711
All welding applications,
particularly MAG.
Electrically heated.

Page 136

www.lincolnelectric.eu
www.lincolnelectric.eu

EC 03-15

Welding & Cutting
EQUIPMENT

PRODUCT CATALOGUE

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