Download D3E803C2745 Maintenance PDF

TitleD3E803C2745 Maintenance
TagsDiesel Engine Tire Vehicle Parts Vehicles Machines
File Size12.0 MB
Total Pages167
Table of Contents
                            1 Engine list
2 Service work
	2.1 Information reference flexible or fixed service
		2.1.1 Service identification
		2.1.2 Flexible service
		2.1.3 Fixed service
		2.1.4 Service interval display
	2.2 Service tables for market group A
		2.2.1 Service tables for market group A
	2.3 Service tables for market group B and C
		2.3.1 Delivery inspection
		2.3.2 Scopes of service
		2.3.3 Time or mileage dependent additional work up to model year ►2013
		2.3.4 Time or mileage dependent additional work as of model year 2014►
3 General
	3.1 Raising vehicle with lifting platform or trolley jack
		3.1.1 Safety notes:
		3.1.2 Lifting points for lifting platform and trolley jack
	3.2 Sticker
		3.2.1 Attaching "Your next service" sticker:
	3.3 Entries in service schedule
	3.4 Vehicle diagnosis, testing and information system
		3.4.1 Connecting vehicle diagnostic tester
	3.5 Vehicle identification number
		3.5.2 Vehicle identification number on extension of longitudinal member
		3.5.3 Significance of vehicle identification number
	3.6 Vehicle data sticker
	3.7 Severe operating conditions
	3.8 Countries where diesel has a high sulphur content
	3.9 Allocation of countries to market groups
	3.10 Engine code and engine number
	3.11 Countries with high levels of dust
	3.12 Type plate
4 Descriptions of work
	4.1 Removable towing bracket: Check and clean if necessary
	4.2 Swivel joints and axle bearings: Visual check
	4.3 Automatic headlight control and static cornering light: Perform functional check
	4.4 Front passenger front airbag: Check key switch and “ON/OFF function”
	4.5 Battery: Checking battery terminal clamps for secure seating
	4.6 Battery: check using battery tester with printer VAS 6161
	4.7 Status of battery: Read - send diagnosis protocol via online
	4.8 Checking tyres: Condition, wear pattern, tyre pressure, tread depth and age of tyres
		4.8.1 Checking condition of tyre
		4.8.2 Checking wear pattern
		4.8.4 General notes
		4.8.5 Tyre pressures for GOLF CABRIO (517)
	4.9 Brake and clutch system: Change brake fluid
	4.10 Brake system and shock absorbers: Perform visual check for leaks and damage
	4.11 Thickness of brake pads/linings and condition of brake discs, front and rear: Check
		4.11.1 Front brake pads:
		4.11.2 Rear brake pads:
		4.11.3 Condition of brake discs: Check
	4.12 Brake fluid level: Check
	4.13 6-speed dual clutch gearbox (DSG) 02E: Changing gear oil and filter
	4.14 Checking diesel particulate filter
	4.15 Window regulators: Check positioning (open and close functions)
	4.16 Bonnet: Catch hook: Grease
	4.17 Protective bellows: Visual check
	4.18 Interior and exterior body: Performing visual check for corrosion when doors and flaps are open
	4.19 Poly V-belt: Check condition
	4.20 Cooling system: Check frost protection and coolant level
		4.20.1 Checking frost protection, if necessary replenish coolant additive
		4.20.2 Checking coolant level, replenish coolant if necessary
		4.20.3 Mixture ratio:
	4.21 Diesel fuel filter: Replace
		4.21.1 Diesel fuel filter: Renewing, variant 1
		4.21.2 Diesel fuel filter: Renewing, variant 2
	4.22 Air filter: Cleaning housing and renewing filter element
		4.22.1 Removing and installing air filter element, 1.2 l TSI engines
		4.22.2 Removing and installing air filter element, 1.2 l TSI engines and 1.4 TSI engines
		4.22.3 Removing and installing air filter element, diesel engines, 1.4 l TSI and 2.0 l TSI engines
	4.23 Multi-purpose additive for petrol fuels: add
	4.24 Engine and components in engine compartment (from above and below): Carry out visual check for leaks and damage
	4.25 Engine cover panel “top”: Removing and installing
		4.25.1 Removing and installing engine cover panel, 1.4 l TSI and 2.0 l TSI engines
		4.25.2 Removing and installing engine cover panel, common rail diesel engines
	4.26 Removing and installing engine compartment cover (noise insulation) “bottom”
	4.27 Engine oil level: Check
	4.28 Engine oil: Drain or extract; renew oil filter and replenish engine oil
		4.28.1 Draining or extracting engine oil and renewing oil filter, 1.4 l TSI engines
		4.28.2 Draining engine oil and renewing oil filter, 1.2 l TSI engines and 1.4 TSI engines
		4.28.3 Draining or extracting engine oil and renewing oil filter, 2.0 l TSI engines
		4.28.4 Draining engine oil and renewing oil filter, 2.0 l TSI engines
		4.28.5 Draining or extracting engine oil and renewing oil filter, common rail diesel engines
		4.28.6 Draining engine oil and renewing oil filter, common rail diesel engines
		4.28.7 Replenishing engine oil
	4.29 Engine oil: capacities and specifications
	4.30 Performing road test (driving behaviour, noises, air conditioner etc.)
	4.31 Wheel securing bolts: Tighten to specified torque
	4.32 Reading radio code using vehicle diagnostic tester
	4.33 Radio/navigation system: Enter PIN of anti-theft coding and store local radio stations to station buttons
	4.34 Tyre pressure monitoring: Perform basic setting
	4.35 Checking tyre repair set
	4.36 Window wash/wipe system and headlight washer system: Functional check
		4.36.1 Checking anti-freeze protection of fluid, topping up fluid
		4.36.2 Window wash/wipe system: Check spray jet settings and adjust if necessary
		4.36.3 Headlight washer system: Checking spray jet settings
		4.36.4 Windscreen wiper blades: Check park position
	4.37 Wiper blade protection: Remove
		4.37.1 Removing wiper blade protection, version 1
		4.37.2 Removing wiper blade protection, version 2
		4.37.3 Renewing wiper blade protection, version 3 “transport wiper blade”
	4.38 Headlight adjustment: check halogen headlights
		4.38.1 Test and adjustment conditions
		4.38.2 Checking headlight adjustment (ECE)
		4.38.3 Checking headlight adjustment (SAE)
		4.38.4 Adjusting halogen headlights
	4.39 Headlight adjustment: check gas discharge headlights
		4.39.1 Test and adjustment conditions
		4.39.2 Checking headlight adjustment (ECE)
		4.39.3 Checking headlight adjustment (SAE)
		4.39.4 Adjusting headlights with gas discharge bulbs
	4.40 Headlight adjustment: checking fog lights
		4.40.1 Test and adjustment conditions
		4.40.2 Checking headlight adjustment
		4.40.3 Adjusting fog lights and other additional lights
	4.41 Service interval display: Reset
		4.41.1 Resetting service interval display using vehicle diagnostic tester
		4.41.2 Resetting service interval display without vehicle diagnostic tester
	4.42 Service interval display: Recode
	4.43 Track rod ends: Check clearance, security and boots
	4.44 Auxiliary heater: Set weekday in menu of dash panel insert
	4.45 Dust and pollen filter: Clean housing and renew filter element
	4.46 Transportation mode: Switch off
	4.47 Transportation devices: Remove blocking pieces from front axle springs
	4.48 Door arrester: Grease
	4.49 Clock and date: Set to correct time
	4.50 Underbody: Visual check for damage to underbody sealant, underbody panels, routing of lines, plugs
	4.51 Convertible top: Clean and grease locking element
	4.52 Convertible top: carry out water test
	4.53 Camshaft drive toothed belt: Renew (diesel engines)
	4.54 Camshaft drive toothed belt: Check
		4.54.1 Checking condition of toothed belt
	4.55 Coolant pump toothed belt: Check
	4.56 Spark plugs: Renew
		4.56.1 Renewing spark plugs, 1.2 l TSI engines
		4.56.2 Renewing spark plugs, 1.4 l TSI engines
		4.56.3 Renewing spark plugs, 1.2 l TSI engines and 1.4 TSI engines
		4.56.4 Renewing spark plugs, 2.0 l TSI engines
		4.56.5 Renewing spark plugs, 2.0 l TSI engines
	4.57 Reading fault memory of all systems with vehicle diagnostic tester, correcting possible faults according to repair guidelines
5 Exhaust emissions test
	5.1 Exhaust emissions test for petrol engines
	5.2 Exhaust emissions test for diesel engines
6 Glossary
                        
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