Download Chariot Service Manual PDF

TitleChariot Service Manual
TagsAirbag Transmission (Mechanics) Throttle Automatic Transmission Manual Transmission
File Size17.7 MB
Total Pages1164
Table of Contents
                            space runner2.pdf
	G-TITLE.pdf
		FOREWORD
		WARNING
	21.pdf
		CLUTCH [21]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			LUBRICANTS
			ON-VEHICLE SERVICE
			CLUTCH PEDAL
			CLUTCH CONTROL
	22.pdf
		MANUAL TRANSMISSION [22]
			LUBRICANT
			SPECIAL TOOLS
			ON-VEHICLE SERVICE
			TRANSMISSION CONTROL*
			TRANSMISSION ASSEMBLY
			TRANSFER ASSEMBLY
	23.pdf
		AUTOMATIC TRANSMISSION [23]
			SERVICE SPECIFICATIONS
			LUBRICANT
			SPECIAL TOOLS
			TROUBLESHOOTING
			ON-VEHICLE SERVICE
			TRANSMISSION CONTROL*
			SHIFT LOCK AND KEY INTERLOCK MECHANISMS
			TRANSMISSION ASSEMBLY
	25.pdf
		PROPELLER SHAFT [25]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			LUBRICANT
			ADHESIVE
			SPECIAL TOOLS
			PROPELLER SHAFT
	26.pdf
		FRONT AXLE [26]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			LUBRICANTS
			SPECIAL TOOLS
			ON-VEHICLE SERVICE
			FRONT HUB ASSEMBLY
			KNUCKLE
			DRIVE SHAFT
	27.pdf
		REAR AXLE [27]
			REAR AXLE <2WD>
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				SPECIAL TOOLS
				ON-VEHICLE SERVICE
				REAR HUB ASSEMBLY
			REAR AXLE <4WD>
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				LUBRICANTS
				SEALANTS AND ADHESIVES
				SPECIAL TOOLS
				ON-VEHICLE SERVICE
				REAR HUB ASSEMBLY
				DRIVE SHAFT
				DIFFERENTIAL MOUNT
				DIFFERENTIAL CARRIER
				LSD CASE ASSEMBLY
	31.pdf
		WHEEL AND TYRE [31]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			TROUBLESHOOTING
			ON-VEHICLE SERVICE
			WHEEL AND TYRE
	32.pdf
		POWER PLANT MOUNT [32]
			GENERAL INFORMATION
			ENGINE MOUNTING
			TRANSMISSION MOUNTING
			FRONTMEMBER
			ROLL STOPPER
	33a.pdf
		FRONT SUSPENSION [33A]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			SPECIAL TOOLS
			ON-VEHICLE SERVICE
			STRUT ASSEMBLY
			LOWER ARM ASSEMBLY
			STABILIZER BAR
	34.pdf
		REAR SUSPENSION [34]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			SPECIAL TOOLS
			ON-VEHICLE SERVICE
			SHOCK ABSORBER ASSEMBLY
			REAR SPRING
			SUSPENSION CROSSMEMBER
			STABILIZER BAR
	35.pdf
		SERVICE BRAKES [35]
			BASIC BRAKE SYSTEM [35A]
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				LUBRICANTS
				SPECIAL TOOLS
				ON-VEHICLE SERVICE
				BRAKE PEDAL
				MASTER CYLINDER AND BRAKE BOOSTER
				DISC BRAKE
				PROPORTIONING VALVE <SPACE RUNNER>
				LOAD SENSING PROPORTIONING VALVE <SPACE WAGON>
			ANTI-SKID BRAKING SYSTEM (ABS) <2WD> [35B]
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				LUBRICANTS
				SPECIAL TOOL
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				BRAKE PEDAL
				MASTER CYLINDER AND BRAKE BOOSTER
				DISC BRAKE
				PROPORTIONING VALVE <SPACE RUNNER>
				LOAD SENSING PROPORTIONING VALVE <SPACE WAGON>
				HYDRAULIC UNIT AND ABS-ECU
				WHEEL SPEED SENSOR
			ANTI-SKID BRAKING SYSTEM (ABS) <4WD> [35C]
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				LUBRICANTS
				SPECIAL TOOL
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				BRAKE PEDAL
				MASTER CYLINDER AND BRAKE BOOSTER
				DISC BRAKE
				LOAD SENSING PROPORTIONING VALVE
				HYDRAULIC UNIT AND ABS-ECU
				WHEEL SPEED SENSOR
				G SENSOR
	36.pdf
		PARKING BRAKES [36]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			LUBRICANTS
			SPECIAL TOOL
			ON-VEHICLE SERVICE
			PARKING BRAKE LEVER
			PARKING BRAKE CABLE
			PARKING BRAKE DRUM
	37a.pdf
		STEERING [37A]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			LUBRICANTS
			SEALANT
			SPECIAL TOOLS
			ON-VEHICLE SERVICE
			STEERING WHEEL AND SHAFT*
			POWER STEERING GEAR BOX*
			POWER STEERING OIL PUMP
			POWER STEERING HOSES
	42.pdf
		BODY [42]
			HOOD
			FENDER
				SEALANT
				FENDER
			FUEL FILLER DOOR
			WINDOW GLASS
				ADHESIVE
				SPECIAL TOOLS
				WINDOW REPAIR
				WINDSHIELD
				QUARTER WINDOW GLASS
				SIDE WINDOW GLASS
				SLIDE DOOR WINDOW GLASS
				TAILGATE WINDOW GLASS
			DOOR
				SERVICE SPECIFICATIONS
				SEALANT
				SPECIAL TOOLS
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				DOOR ASSEMBLY
				DOOR TRIM AND WATERPROOF FILM
				DOOR GLASS AND REGULATOR
				DOOR HANDLE AND LATCH
				WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
			SLIDE DOOR
				SERVICE SPECIFICATIONS
				SEALANT
				SPECIAL TOOLS
				ON-VEHICLE SERVICE
				SLIDE DOOR ASSEMBLY
				SLIDE DOOR TRIM AND WATERPROOF FILM
				SLIDE DOOR HANDLE AND LATCH
				SLIDE DOOR WEATHERSTRIP
			TAILGATE
				SERVICE SPECIFICATION
				SEALANT
				SPECIAL TOOLS
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				TAILGATE ASSEMBLY
				TAILGATE TRIM AND WATERPROOF FILM
				TAILGATE HANDLE AND LATCH
			KEYLESS ENTRY SYSTEM
				SPECIAL TOOL
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				KEYLESS ENTRY SYSTEM
			SUNROOF
				SERVICE SPECIFICATION
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				SUNROOF
	51.pdf
		EXTERIOR [51]
			FRONT BUMPER
				SPECIAL TOOL
				FRONT BUMPER
			REAR BUMPER
				SPECIAL TOOL
				REAR BUMPER
			RADIATOR GRILLE
			ROOF RAIL
			MOULDING AND GARNISH
				SEALANT AND ADHESIVE
				SPECIAL TOOLS
				MOULDING AND GARNISH
			AERO PARTS
				SEALANT AND ADHESIVE
				SPECIAL TOOL
				AERO PARTS
			WINDSHIELD WIPER AND WASHER
				SERVICE SPECIFICATIONS
				SPECIAL TOOLS
				TROUBLESHOOTING
				WINDSHIELD WIPER AND WASHER
			REAR WIPER AND WASHER
				SPECIAL TOOLS
				TROUBLESHOOTING
				REAR WIPER AND WASHER
			HEADLAMP WASHER
				SPECIAL TOOLS
				TROUBLESHOOTING
				HEADLAMP WASHER
			MARKS
			DOOR MIRROR
	52.pdf
		INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS) [52]
			INTERIOR [52A]
				SERVICE SPECIFICATIONS
				SPECIAL TOOL
				INSTRUMENT PANEL*
				TRIMS <SPACE RUNNER - L.H. drive vehicles>
				TRIMS <SPACE RUNNER - R.H. drive vehicles>
				TRIMS <SPACE WAGON>
				INSIDE REAR VIEW MIRROR
				FRONT SEAT*
				REAR SEAT <SPACE RUNNER>
				SECOND SEAT <SPACE WAGON>
				THIRD SEAT <SPACE WAGON>
				SEAT ADJUSTER AND STRIKER
				SEAT BELT
			SUPPLEMENTAL RESTRAINT SYSTEM (SRS) [52B]
				GENERAL INFORMATION
				SRS SERVICE PRECAUTIONS
				SPECIAL TOOLS
				TEST EQUIPMENT
				TROUBLESHOOTING
				SRS MAINTENANCE
				POST-COLLISION DIAGNOSIS
				INDIVIDUAL COMPONENT SERVICE
				WARNING/CAUTION LABELS
				SRS AIR BAG CONTROL UNIT (SRS-ECU)
				AIR BAG MODULES AND CLOCK SPRING
				SIDE IMPACT SENSOR
				SEAT BELT WITH PRE-TENSIONER
				AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
	54.pdf
		CHASSIS ELECTRICAL [54]
			BATTERY
				SERVICE SPECIFICATION
				ON-VEHICLE SERVICE
			IGNITION SWITCH AND IMMOBILIZER SYSTEM
				SPECIAL TOOL
				TROUBLESHOOTING
				IGNITION SWITCH AND IMMOBILIZER SYSTEM
			COMBINATION METERS
				SERVICE SPECIFICATIONS
				SEALANT
				SPECIAL TOOLS
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				COMBINATION METERS
			HEADLAMP, FRONT TURN-SIGNAL LAMP AND FRONT FOG LAMP
				SERVICE SPECIFICATIONS
				SPECIAL TOOLS
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				HEADLAMP AND FRONT TURN-SIGNAL LAMP <SPACE RUNNER>
				HEADLAMP, FRONT TURN-SIGNAL LAMP AND FRONT FOG LAMP <SPACE WAGON>
			SIDE TURN-SIGNAL LAMP
				SPECIAL TOOL
			ROOM LAMP
				SPECIAL TOOLS
				TROUBLESHOOTING
			REAR COMBINATION LAMP
				SPECIAL TOOLS
				TROUBLESHOOTING
				REAR COMBINATION LAMP
			HIGH-MOUNTED STOP LAMP
			RHEOSTAT
				SPECIAL TOOL
				RHEOSTAT
			HAZARD WARNING LAMP SWITCH
			HORN
			CIGARETTE LIGHTER
			CLOCK
				SPECIAL TOOL
				CLOCK
			RADIO AND TAPE PLAYER
				TROUBLESHOOTING
				RADIO AND TAPE PLAYER
			SPEAKER
			ANTENNA
			REAR WINDOW DEFOGGER
				ON-VEHICLE SERVICE
				REAR WINDOW DEFOGGER SWITCH
			MULTI CENTER DISPLAY
				TROUBLESHOOTING
				MULTI CENTER DISPLAY AND NAVIGATION UNIT
			SMART WIRING SYSTEM (SWS)
				COMMUNICATION LINE
				SPECIAL TOOLS
				TROUBLESHOOTING
			RADIATOR FAN MOTOR
			SERVICE BRAKES (ABS)
			DOOR GLASS AND REGULATOR (POWER WINDOWS)
			DOOR HANDLE AND LATCH (DOOR LOCKING)
			SUNROOF
			WINDSHIELD WIPER AND WASHER
			REAR WIPER AND WASHER
			DOOR MIRROR (ELECTRONIC CONTROLLED DOOR MIRROR)
			SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
			HEATER
			AIR CONDITIONER
	55.pdf
		HEATER, AIR CONDITIONER AND VENTILATION [55]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			LUBRICANTS
			SPECIAL TOOLS
			TROUBLESHOOTING
			ON-VEHICLE SERVICE
			HEATER CONTROL ASSEMBLY AND A/C SWITCH
			HEATER UNIT*, BLOWER UNIT*, RESISTER* AND EVAPORATOR*
			AIR THERMO SENSOR
			BLOWER MOTOR ASSEMBLY, AUTOMATIC COMPRESSOR-ECU AND INSIDE/OUTSIDE AI”!⁄&uÂ÷ĵ`Y‘flèyöBµéðHÒιM
			COMPRESSOR AND TENSION PULLEY
			CONDENSER AND CONDENSER FAN MOTOR
			REFRIGERANT LINE
			VENTILATORS*
space runner1.pdf
	00.pdf
		GENERAL [00]
			HOW TO USE THIS MANUAL
			HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
			VEHICLE IDENTIFICATION
			MAJOR SPECIFICATIONS
			PRECAUTIONS BEFORE SERVICE
			SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER
			SUPPORT LOCATIONS FOR LIFTING AND JACKING
			STANDARD PART/TIGHTENING-TORQUE TABLE
	11.pdf
		ENGINE [11]
			ENGINE <4G6> [11A]
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				SEALANTS
				SPECIAL TOOLS
				ON-VEHICLE SERVICE
				CRANKSHAFT PULLEY
				CAMSHAFT AND CAMSHAFT OIL SEAL
				OIL PAN
				CRANKSHAFT OIL SEAL
				CYLINDER HEAD GASKET
				TIMING BELT AND TIMING BELT B
				ENGINE ASSEMBLY
			ENGINE <4G9> [11B]
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				SEALANTS
				SPECIAL TOOLS
				ON-VEHICLE SERVICE
				CRANKSHAFT PULLEY
				CAMSHAFT AND CAMSHAFT OIL SEAL
				OIL PAN
				CRANKSHAFT OIL SEAL
				CYLINDER HEAD GASKET
				TIMING BELT
				ENGINE ASSEMBLY
	12.pdf
		ENGINE LUBRICATION [12]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			SEALANT
			LUBRICANTS
			SPECIAL TOOLS
			ON-VEHICLE SERVICE
	13.pdf
		FUEL [13]
			GASOLINE DIRECT INJECTION (GDI) <4G6> [13A]
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				SEALANT
				SPECIAL TOOLS
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				FUEL PUMP (HIGH PRESSURE) AND FUEL PRESSURE REGULATOR (HIGH PRESSURE)Õ
				INJECTOR
				THROTTLE BODY
				INJECTOR DRIVER
				THROTTLE VALVE CONTROLLER
			GASOLINE DIRECT INJECTION (GDI) <4G9> [13B]
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				SEALANT
				SPECIAL TOOLS
				TROUBLESHOOTING
				ON-VEHICLE SERVICE
				FUEL PUMP (HIGH PRESSURE) AND FUEL PRESSURE REGULATOR (HIGH PRESSURE)
				INJECTOR
				THROTTLE BODY
				INJECTOR DRIVER
			FUEL SUPPLY [13C]
				GENERAL INFORMATION
				FUEL TANK
	14.pdf
		ENGINE COOLING [14]
			GENERAL INFORMATION
			SERVICE SPECIFICATIONS
			LUBRICANT
			SEALANTS
			SPECIAL TOOL
			TROUBLESHOOTING
			ON-VEHICLE SERVICE
			THERMOSTAT
			WATER PUMP
				<4G6>
				<4G9>
			WATER HOSE AND WATER PIPE
			RADIATOR
	15.pdf
		INTAKE AND EXHAUST [15]
			GENERAL INFORMATION
			SERVICE SPECIFICATION
			SPECIAL TOOL
			INTAKE MANIFOLD
			EXHAUST MANIFOLD
			EXHAUST PIPE AND MAIN MUFFLER
	16.pdf
		ENGINE ELECTRICAL [16]
			CHARGING SYSTEM
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				SPECIAL TOOL
				ON-VEHICLE SERVICE
				ALTERNATOR
			STARTING SYSTEM
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				STARTER MOTOR
			IGNITION SYSTEM
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				ON-VEHICLE SERVICE
			IGNITION COIL
			CRANK ANGLE SENSOR
			CAMSHAFT POSITION SENSOR
			DETONATION SENSOR
	17.pdf
		ENGINE AND EMISSION CONTROL [17]
			ENGINE CONTROL SYSTEM
				GENERAL INFORMATION
				SERVICE SPECIFICATIONS
				ON-VEHICLE SERVICE
				ACCELERATOR CABLE AND PEDAL
				ACCELERATOR PEDAL POSITION SENSOR <4G6>
			EMISSION CONTROL SYSTEM
				GENERAL INFORMATION
				SERVICE SPECIFICATION
				SPECIAL TOOL
				VACUUM HOSE
				CRANKCASE EMISSION CONTROL SYSTEM
				EVAPORATIVE EMISSION CONTROL SYSTEM
				EXHAUST GAS RECIRCULATION (EGR) SYSTEM
				CATALYTIC CONVERTER
                        
Document Text Contents
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00109000812

General . . . . . . . . . . . . . . . . . . . . . . . .

Engine . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Lubrication . . . . . . . . . . . . .

Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Cooling . . . . . . . . . . . . . . . . .

Intake and Exhaust . . . . . . . . . . . .

Engine Electrical . . . . . . . . . . . . . . .

Engine and Emission Control . . . .

Clutch . . . . . . . . . . . . . . . . . . . . . . . . .

Manual Transmission . . . . . . . . . . .

Automatic Transmission . . . . . . . .

Propeller Shaft . . . . . . . . . . . . . . . . .

Front Axle . . . . . . . . . . . . . . . . . . . . . .

Rear Axle . . . . . . . . . . . . . . . . . . . . . .

Wheel and Tyre . . . . . . . . . . . . . . . . .

Power Plant Mount . . . . . . . . . . . . . .

Front Suspension . . . . . . . . . . . . . . .

Rear Suspension . . . . . . . . . . . . . . .

Service Brakes . . . . . . . . . . . . . . . . .

Parking Brakes . . . . . . . . . . . . . . . . .

Steering . . . . . . . . . . . . . . . . . . . . . . . .

Body . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exterior . . . . . . . . . . . . . . . . . . . . . . . .

Chassis Electrical . . . . . . . . . . . . . .

WORKSHOP MANUAL

FOREWORD

This Workshop Manual contains procedures for
servicemechanics, including removal, disassembly,
inspection, adjustment, reassembly and
installation. Use the following manuals in
combination with this manual as required.

TECHNICAL INFORMATION MANUAL
PYDE9802

WORKSHOP MANUAL
ENGINE GROUP PWEEjjjj

(Looseleaf edition)
ELECTRICAL WIRING PHDE9802
BODY REPAIR MANUAL PBDE9802
PARTS CATALOGUE

SPACE RUNNER B608V509Aj
SPACE WAGON B608W509Aj

All information, illustrations and product
descriptions contained in this manual are current
as at the time of publication. We, however, reserve
the right to make changes at any time without prior
notice or obligation.

�GDI� is the trade mark which Mitsubishi Motors
Corporation holds.

E Mitsubishi Motors Corporation Aug. 1998

Interior and Supplemental
Restraint System (SRS) . . . . . . . . .

Heater, Air Conditioner and
Ventilation . . . . . . . . . . . . . . . . . . . . . .

Page 1163

ENGINE AND EMISSION CONTROL - Emission Control System 17-17

Operation Check
1. Remove the EGR valve.
2. Connect the special tool (test harness set) to the EGR

valve-side connector.
3. Connect terminal No.2 and terminal No.5 to the positive

(+) terminal of power supply of approximately 6 V.
4. Connect each clip to the negative (- ) terminal of power

supply in the order given below to test if any vibration
occurs (as though the stepper motor is shaking slightly)
due to the operation of the stepper motor.

(1) Connect terminal No.1 and terminal No.4 to the
negative (- ) terminal of the power supply.

(2) Connect terminal No.3 and terminal No.4 to the
negative (- ) terminal of the power supply.

(3) Connect terminal No.3 and terminal No.6 to the
negative (- ) terminal of the power supply.

(4) Connect terminal No.1 and terminal No.6 to the
negative (- ) terminal of the power supply.

(5) Connect terminal No.1 and terminal No.4 to the
negative (- ) terminal of the power supply.

(6) Repeat the test in the order from (5) to (1).

5. If the results of testing show that the vibration could be
felt, the stepper motor is normal.

CATALYTIC CONVERTER 17500270021
REMOVAL AND INSTALLATION

49 Nm

49 Nm

Catalytic converter

EGR valve

Battery
MB991658

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