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TitleBatch Process Fisher
TagsTechnology Expert Concept Scheduling (Production Processes)
File Size3.5 MB
Total Pages337
Table of Contents
                            1818_fm
	Front Matter
		Dedication
		Foreword
		Acknowledgments
		About the Author
		About the Book
	Figures and Tables
	Preface
	Table of Contents
	Bibliography
	Index
1818_bib
	Front Matter
	Table of Contents
	Bibliography
	Index
1818_pref
	Front Matter
	Preface
	Table of Contents
	Bibliography
	Index
1818_toc
	Front Matter
		Dedication
		Foreword
		Acknowledgments
		About the Author
		About the Book
	Figures and Tables
	Preface
	Table of Contents
	1. Introduction to Manufacturing Processes
		1.1 Manufacturing
			1.1.1 Process
			1.1.2 Other Process Topics
		1.2 Process Classification
			1.2.1 Blasting Cap Plant
			1.2.2 Characterizing the Processes in Blasting Cap Plant
			1.2.3 Other Process Examples
		1.3 Process Properties
			1.3.1 Properties for Process Classification
		1.4 Batch Process Definition
			1.4.1 Batch Process
			1.4.2 Standard Definition
			1.4.3 Semi-Batch Process
		1.5 Auxiliary Processes
		1.6 Process Boundaries
		1.7 Summary
	2. Introduction to Process Design and Construction
	2.1 Initial Steps
		2.2 Process Flow Diagram
		2.3 Analysis
		2.4 Piping & Instrument Diagram
		2.5 Loop Sheets
		2.6 Example of Process Design and Construction
			2.6.1 Process Flow Diagram
			2.6.2 Batch Design
			2.6.3 Construction
		2.7 Modular Design
			2.7.1 Pressure Control Example
			2.7.2 Function Blocks
		2.8 Summary
	3. Introduction to Process Control
		3.1 Types of Control
			3.1.1 Regulatory
			3.1.2 Discrete Control
			3.1.3 Sequential Control
		3.2 Constraint Control
			3.2.1 Alarms
			3.2.2 Overrides
			3.2.3 Interlocks
			3.2.4 Interlock Variations
		3.3 Summary
	4. Controlled Equipment
		4.1 Introduction to Controlled Equipment
		4.2 The Role of Humans in Process Control
		4.3 Process Equipment
		4.4 Controlled Process Equipment
		4.5 Examples of Controlled Equipment
			4.5.1 Batch Reactor
			4.5.2 Associated Reactor Control
			4.5.3 Agitator
			4.5.4 Bioreactor
			4.5.5 Mobile Reactor
			4.5.6 Mixer
			4.5.7 Transport Header
			4.5.8 Heat Exchanger
			4.5.9 Distillation Column
			4.5.10 Centrifuge
		4.6 Common Equipment
		4.7 Summary
	5. Recipes
		5.1 Definitions
		5.2 NAMUR
		5.3 Recipes
			5.3.1 Evolution of Recipes
			5.3.2 Changing from Drums to Digital Computers
			5.3.3 Modular Programming
			5.3.4 Separating Recipe and Equipment Programming
		5.4 Summary
	6. 88 Physical Models
		6.1 Modeling
			6.1.1 Models in 88.01
		6.2 Batch Processes and Equipment in 88.01
			6.2.1 Batch Processes
			6.2.2 Physical Model
			6.2.3 Process Cell Classification
		6.3 Other Physical Models
			6.3.1 Plant Physical Model
			6.3.2 Enterprise Model
		6.4 Control in the Physical Model
			6.4.1 Process Control Physical Model
			6.4.2 The Control Part of Controlled Equipment
			6.4.3 Abstract Communication Problem
			6.4.4 Control Communications Models
		6.5 Summary
	7. 88 Batch Control Concepts, Part 1
		7.1 Structure for Batch Control
			7.1.1 Basic Control
			7.1.2 Procedural Control
			7.1.3 Coordination Control
		7.2 Equipment Entities
			7.2.1 Relationship Model
			7.2.2 Control in Equipment Entities
			7.2.3 Structuring Equipment Entities
		7.3 Summary
	8. 88 Batch Control Concepts, Part 2
		8.1 Recipes
			8.1.1 Recipe Types
			8.1.2 Recipe Contents
			8.1.3 Recipe-Equipment Relationship
			8.1.4 Recipe Transportability
		8.2 Summary
	9. 88 Batch Control Concepts, Part 3
		9.1 Production Plans and Schedules
		9.2 Production Information
			9.2.1 Batch-Specific Information
			9.2.2 Common Information
			9.2.3 Batch History
			9.2.4 Batch Reports
		9.3 Allocation and Arbitration
			9.3.1 Allocation
			9.3.2 Arbitration
		9.4 Modes and States
			9.4.1 Modes
			9.4.2 States
		9.5 Exception Handling
		9.6 Summary
	10. 88 Perspective and Review
		10.1 Introduction
		10.2 Before SP88
			10.2.1 Purdue Workshop WG4
			10.2.2 NAMUR
			10.2.3 Batch Control Systems
			10.2.4 Computer Integrated Manufacturing
			10.2.5 Purdue Reference Model
		10.3 During SP88
			10.3.1 The Equipment
			10.3.2 The Procedure
			10.3.3 The Formula
			10.3.4 The Recipe
			10.3.5 Production Plans and Schedules
			10.3.6 Production Information
			10.3.7 Arbitration and Allocation
			10.3.8 Modes and States
			10.3.9 Exception Handling
		10.4 Summary
	11. 88 Control Activities and Functions, Part 1
		11.1 Control Activities
			11.1.1 Control Activity Model
			11.1.2 Information Handling
			11.1.3 Process and Control Engineering
		11.2 Recipe Management
			11.2.1 Manage General Recipes
			11.2.2 Define General Recipe Procedural Elements
			11.2.3 Manage Site Recipes
			11.2.4 Manage Master Recipes
			11.2.5 Define Master Recipe Procedural Elements
		11.3 Production Planning and Scheduling
		11.4 Production Information Management
			11.4.1 Receiving and Storing Batch History Information
			11.4.2 Manipulating Historical Data
			11.4.3 Producing Batch Reports
		11.5 Summary
	12. 88 Control Activities and Functions, Part 2
		12.1 Process Management
			12.1.1 Manage Batches
			12.1.2 Manage Process Cell Resources
			12.1.3 Collect Batch and Process Information
		12.2 Unit Supervision
			12.2.1 Acquire and Execute Procedural Elements
			12.2.2 Manage Unit Resources
			12.2.3 Collect Batch and Unit Information
		12.3 Process Control
			12.3.1 Execute Equipment Phases
			12.3.2 Execute Basic Control
			12.3.3 Collect Data
		12.4 Personnel and Environmental Protection
		12.5 Summary
	13. 88 Definitions
		13.1 Definitions
		13.2 Other Definitions
		13.3 Summary
	14. Further 88 Clarifications
		14.1 Definitions
		14.2 Physical Model
			14.2.1 Modules Revisited
		14.3 Batch Control Concepts
			14.3.1 Modules and Phases
			14.3.2 Equipment Entities and the Purdue Reference Model
			14.3.3 Exception Handling
			14.3.4 Modes and States
			14.3.5 Recipe Operations
			14.3.6 Alternative to Unit Procedures
			14.3.7 The Agitator Problem
			14.3.8 The Common Valve Problem
		14.4 Batch Control Activities
			14.4.1 Recipe Translation
			14.4.2 Executing Procedural Elements
			14.4.3 Recipe Computations
			14.4.4 Operator Interaction
		14.5 Procedure Function Charts
		14.6 A Word About Control Systems
			14.6.1 Data Owner
			14.6.2 Programming Languages
			14.6.3 Displays
		14.7 Summary
	15. Generic 88 Implementation
		15.1 Introduction
		15.2 Designing Batch Process Control
			15.2.1 Know Process Design
			15.2.2 Know How to Operate
			15.2.3 Know Modules, Phases
			15.2.4 Know Normal Operations
			15.2.5 Know Exceptions
			15.2.6 Know All There Is to Know
		15.3 Summary
	16. Role of 95 and Other Things
		16.1 Joining 95 and 88
			16.1.1 Interfaces
			16.1.2 Missing Interfaces
		16.2 The Role of STEP
		16.3 Expanding the Scope of 88
			16.3.1 Why Expand 88
			16.3.2 Features of 88
			16.3.3 Back to 95
		16.4 Fieldbus
			16.4.1 History
			16.4.2 Future for Batch Control
			16.4.3 Control in the Field
			16.4.4 User-Defined Function Blocks
		16.5 Summary
	Bibliography
	Index
1818_01
	Front Matter
	Table of Contents
	1. Introduction to Manufacturing Processes
		1.1 Manufacturing
			1.1.1 Process
			1.1.2 Other Process Topics
		1.2 Process Classification
			1.2.1 Blasting Cap Plant
			1.2.2 Characterizing the Processes in Blasting Cap Plant
			1.2.3 Other Process Examples
		1.3 Process Properties
			1.3.1 Properties for Process Classification
		1.4 Batch Process Definition
			1.4.1 Batch Process
			1.4.2 Standard Definition
			1.4.3 Semi-Batch Process
		1.5 Auxiliary Processes
		1.6 Process Boundaries
		1.7 Summary
	Bibliography
	Index
1818_02
	Front Matter
	Table of Contents
	2. Introduction to Process Design and Construction
		2.1 Initial Steps
		2.2 Process Flow Diagram
		2.3 Analysis
		2.4 Piping & Instrument Diagram
		2.5 Loop Sheets
		2.6 Example of Process Design and Construction
			2.6.1 Process Flow Diagram
			2.6.2 Batch Design
			2.6.3 Construction
		2.7 Modular Design
			2.7.1 Pressure Control Example
			2.7.2 Function Blocks
		2.8 Summary
	Bibliography
	Index
1818_03
	Front Matter
	Table of Contents
	3. Introduction to Process Control
		3.1 Types of Control
			3.1.1 Regulatory
			3.1.2 Discrete Control
			3.1.3 Sequential Control
		3.2 Constraint Control
			3.2.1 Alarms
			3.2.2 Overrides
			3.2.3 Interlocks
			3.2.4 Interlock Variations
		3.3 Summary
	Bibliography
	Index
1818_04
	Front Matter
	Table of Contents
	4. Controlled Equipment
		4.1 Introduction to Controlled Equipment
		4.2 The Role of Humans in Process Control
		4.3 Process Equipment
		4.4 Controlled Process Equipment
		4.5 Examples of Controlled Equipment
			4.5.1 Batch Reactor
			4.5.2 Associated Reactor Control
			4.5.3 Agitator
			4.5.4 Bioreactor
			4.5.5 Mobile Reactor
			4.5.6 Mixer
			4.5.7 Transport Header
			4.5.8 Heat Exchanger
			4.5.9 Distillation Column
			4.5.10 Centrifuge
		4.6 Common Equipment
		4.7 Summary
	Bibliography
	Index
1818_05
	Front Matter
	Table of Contents
	5. Recipes
		5.1 Definitions
		5.2 NAMUR
		5.3 Recipes
			5.3.1 Evolution of Recipes
			5.3.2 Changing from Drums to Digital Computers
			5.3.3 Modular Programming
			5.3.4 Separating Recipe and Equipment Programming
		5.4 Summary
	Bibliography
	Index
1818_06
	Front Matter
	Table of Contents
	6. 88 Physical Models
		6.1 Modeling
			6.1.1 Models in 88.01
		6.2 Batch Processes and Equipment in 88.01
			6.2.1 Batch Processes
			6.2.2 Physical Model
			6.2.3 Process Cell Classification
		6.3 Other Physical Models
			6.3.1 Plant Physical Model
			6.3.2 Enterprise Model
		6.4 Control in the Physical Model
			6.4.1 Process Control Physical Model
			6.4.2 The Control Part of Controlled Equipment
			6.4.3 Abstract Communication Problem
			6.4.4 Control Communications Models
		6.5 Summary
	Bibliography
	Index
1818_07
	Front Matter
	Table of Contents
	7. 88 Batch Control Concepts, Part 1
		7.1 Structure for Batch Control
			7.1.1 Basic Control
			7.1.2 Procedural Control
			7.1.3 Coordination Control
		7.2 Equipment Entities
			7.2.1 Relationship Model
			7.2.2 Control in Equipment Entities
			7.2.3 Structuring Equipment Entities
		7.3 Summary
	Bibliography
	Index
1818_08
	Front Matter
	Table of Contents
	8. 88 Batch Control Concepts, Part 2
		8.1 Recipes
			8.1.1 Recipe Types
			8.1.2 Recipe Contents
			8.1.3 Recipe-Equipment Relationship
			8.1.4 Recipe Transportability
		8.2 Summary
	Bibliography
	Index
1818_09
	Front Matter
	Table of Contents
	9. 88 Batch Control Concepts, Part 3
		9.1 Production Plans and Schedules
		9.2 Production Information
			9.2.1 Batch-Specific Information
			9.2.2 Common Information
			9.2.3 Batch History
			9.2.4 Batch Reports
		9.3 Allocation and Arbitration
			9.3.1 Allocation
			9.3.2 Arbitration
		9.4 Modes and States
			9.4.1 Modes
			9.4.2 States
		9.5 Exception Handling
		9.6 Summary
	Bibliography
	Index
1818_10
	Front Matter
	Table of Contents
	10. 88 Perspective and Review
		10.1 Introduction
		10.2 Before SP88
			10.2.1 Purdue Workshop WG4
			10.2.2 NAMUR
			10.2.3 Batch Control Systems
			10.2.4 Computer Integrated Manufacturing
			10.2.5 Purdue Reference Model
		10.3 During SP88
			10.3.1 The Equipment
			10.3.2 The Procedure
			10.3.3 The Formula
			10.3.4 The Recipe
			10.3.5 Production Plans and Schedules
			10.3.6 Production Information
			10.3.7 Arbitration and Allocation
			10.3.8 Modes and States
			10.3.9 Exception Handling
		10.4 Summary
	Bibliography
	Index
1818_11
	Front Matter
	Table of Contents
	11. 88 Control Activities and Functions, Part 1
		11.1 Control Activities
			11.1.1 Control Activity Model
			11.1.2 Information Handling
			11.1.3 Process and Control Engineering
		11.2 Recipe Management
			11.2.1 Manage General Recipes
			11.2.2 Define General Recipe Procedural Elements
			11.2.3 Manage Site Recipes
			11.2.4 Manage Master Recipes
			11.2.5 Define Master Recipe Procedural Elements
		11.3 Production Planning and Scheduling
		11.4 Production Information Management
			11.4.1 Receiving and Storing Batch History Information
			11.4.2 Manipulating Historical Data
			11.4.3 Producing Batch Reports
		11.5 Summary
	Bibliography
	Index
1818_12
	Front Matter
	Table of Contents
	12. 88 Control Activities and Functions, Part 2
		12.1 Process Management
			12.1.1 Manage Batches
			12.1.2 Manage Process Cell Resources
			12.1.3 Collect Batch and Process Information
		12.2 Unit Supervision
			12.2.1 Acquire and Execute Procedural Elements
			12.2.2 Manage Unit Resources
			12.2.3 Collect Batch and Unit Information
		12.3 Process Control
			12.3.1 Execute Equipment Phases
			12.3.2 Execute Basic Control
			12.3.3 Collect Data
		12.4 Personnel and Environmental Protection
		12.5 Summary
	Bibliography
	Index
1818_13
	Front Matter
	Table of Contents
	13. 88 Definitions
		13.1 Definitions
		13.2 Other Definitions
		13.3 Summary
	Bibliography
	Index
1818_14
	Front Matter
	Table of Contents
	14. Further 88 Clarifications
		14.1 Definitions
		14.2 Physical Model
			14.2.1 Modules Revisited
		14.3 Batch Control Concepts
			14.3.1 Modules and Phases
			14.3.2 Equipment Entities and the Purdue Reference Model
			14.3.3 Exception Handling
			14.3.4 Modes and States
			14.3.5 Recipe Operations
			14.3.6 Alternative to Unit Procedures
			14.3.7 The Agitator Problem
			14.3.8 The Common Valve Problem
		14.4 Batch Control Activities
			14.4.1 Recipe Translation
			14.4.2 Executing Procedural Elements
			14.4.3 Recipe Computations
			14.4.4 Operator Interaction
		14.5 Procedure Function Charts
		14.6 A Word About Control Systems
			14.6.1 Data Owner
			14.6.2 Programming Languages
			14.6.3 Displays
		14.7 Summary
	Bibliography
	Index
1818_15
	Front Matter
	Table of Contents
	15. Generic 88 Implementation
		15.1 Introduction
		15.2 Designing Batch Process Control
			15.2.1 Know Process Design
			15.2.2 Know How to Operate
			15.2.3 Know Modules, Phases
			15.2.4 Know Normal Operations
			15.2.5 Know Exceptions
			15.2.6 Know All There Is to Know
		15.3 Summary
	Bibliography
	Index
1818_16
	Front Matter
	Table of Contents
	16. Role of 95 and Other Things
		16.1 Joining 95 and 88
			16.1.1 Interfaces
			16.1.2 Missing Interfaces
		16.2 The Role of STEP
		16.3 Expanding the Scope of 88
			16.3.1 Why Expand 88
			16.3.2 Features of 88
			16.3.3 Back to 95
		16.4 Fieldbus
			16.4.1 History
			16.4.2 Future for Batch Control
			16.4.3 Control in the Field
			16.4.4 User-Defined Function Blocks
		16.5 Summary
	Bibliography
	Index
1818_indx
	Front Matter
	Table of Contents
	Index
		A
		B
		C
		D
		E
		F
		G
		H
		I
		L
		M
		N
		O
		P
		R
		S
		T
		U
		V
		W
                        

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