Download 40.736.000 rev 4 PDF

Title40.736.000 rev 4
TagsHeat Treating Foundry Casting (Metalworking) Medical Ultrasound Silicon
File Size2.8 MB
Total Pages40
Document Text Contents
Page 1

Engineering DocumentationEngineering Documentation

Inspection and Quality Control Procedures

Issued by: I. Botto Department: 736

Level III Number: 40.736.000 Revision: 4 Page:
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Printing Date - 19 Oct 2006 Copy Not Automatically Updated FFE Minerals USA Inc

Subject:Subject: Manufacturing and Testing Specification for Ductile Iron Gears

Scope:Scope: Manufacturing procedures, process control, and properties of these castings

must fall within guidelines of ASTM A536 with the additional requirements
outlined below. If the supplier has reasons to suggest alternate specifications for

improved manufacturing procedures or improved casting performance it is
incumbent on the supplier to contact the appropriate FFEM representative and
design engineer.

Reference(s):Reference(s): Vendor shall verify that all documents listed below are available before
commencing manufacture. As a minimum, the gear casting shall satisfy the
requirements of the following engineering documents:

AGMA/ANSI 2004-B89 Gear Materials and Heat Treatment Manual

ED 40.736.007 Hardness Testing of Gears

ASTM A609 Std. Practice for Ultrasonic Examination of Castings

ASTM E125 Reference P hotographs f or M agnetic P article
Indications

ASTM E1030 Std. Method for Radiographic Examination

ASTM E709 Std. Guide for Magnetic Particle Examination

ASTM A802 Std. Practice for Steel Casting, Surface Finish

ASTM A536 Std. Spec. For Ductile Iron Castings

Gear Assembly Drawings

Gear Detail Drawings

Separate Parts List (SPL)

CONTENTSCONTENTS

1.0 INTRODUCTION

2.0 INSTRUCTIONS

3.0 MANUFACTURING

4.0 MATERIALS

5.0 CHEMICAL ANALYSIS

6.0 HEAT TREATMENT
7.0 MECHANICAL PROPERTIES AND TESTING

8.0 ULTRASONIC TESTING

9.0 MAGNETIC PARTICLE INSPECTION

10.0 VISUAL SURFACE INSPECTION

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Engineering DocumentationEngineering Documentation

Inspection and Quality Control Procedures

Issued by: I. Botto Department: 736

Level III Number: 40.736.000 Revision: 4 Page:
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Printing Date - 19 Oct 2006 Copy Not Automatically Updated FFE Minerals USA Inc

11.0 VENDOR TEST REPORT REQUIREMENTS

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Engineering DocumentationEngineering Documentation

Inspection and Quality Control Procedures

Issued by: I. Botto Department: 736

Level III Number: 40.736.000 Revision: 4 Page:
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Printing Date - 19 Oct 2006 Copy Not Automatically Updated FFE Minerals USA Inc

Magnetic Particle Test Areas

Figure 4. Flange Mounted, Y-Section Zone 2

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Engineering DocumentationEngineering Documentation

Inspection and Quality Control Procedures

Issued by: I. Botto Department: 736

Level III Number: 40.736.000 Revision: 4 Page:
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Printing Date - 19 Oct 2006 Copy Not Automatically Updated FFE Minerals USA Inc

Magnetic Particle Test Areas

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Engineering DocumentationEngineering Documentation

Inspection and Quality Control Procedures

Issued by: I. Botto Department: 736

Level III Number: 40.736.000 Revision: 4 Page:
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Printing Date - 19 Oct 2006 Copy Not Automatically Updated FFE Minerals USA Inc

10.0 10.0 VISUVISUAL AL SURSURFAFACE CE INSPINSPECTECTIONION

10.110.1 The visual inspection method is based on ASTM A802/A802M-89.

10.2 10.2 AccAccepteptancance e CriCriterteriaia

Surface Feature Level

A. Surface Texture 3

B. Non-metallic Inclusions 2

C. Gas Porosity 2

D. Fusion Discontinuities 1

E. Expansion Discontinuities 3

F. Inserts 1

G. Thermal Cut Surfaces N/A

H. Mechanically Prepared Surfaces 3

J. Weld Surfaces N/A

11.0 11.0 VENDOR VENDOR TEST TEST REPORREPORT T REQUIRREQUIREMENTSEMENTS

11.111.1 Report of as-cast surface conditions in accordance with ASTM A-802.

11.211.2 Report all non-conformances to this specification for FFEM review and

disposition.

11.311.3 Vendor must supply the following certified documents:

11.3.111.3.1 Mechanical test report including:

Tensile Strength (PSI) or (MPa)

Yield Point (PSI) or (Mpa)

Elongation in 2" (%)

Brinell Hardness Number (BHN)

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Engineering DocumentationEngineering Documentation

Inspection and Quality Control Procedures

Issued by: I. Botto Department: 736

Level III Number: 40.736.000 Revision: 4 Page:
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Printing Date - 19 Oct 2006 Copy Not Automatically Updated FFE Minerals USA Inc

11.3.211.3.2 Chemical analysis report of all elements based on a cast-on coupon

sample.

11.3.311.3.3 Magnetic particle testing report clearly stating that casting conforms to this

ED 40.736.000

11.3.411.3.4 Ultrasonic testing report clearly stating that casting conforms to this ED

40.736.000

11.3.511.3.5 Heat treatment records, (furnace and attached thermocouples charts) of all
heat treatment procedures to which casting has been subjected.

11.3.611.3.6 All documents to show: P.O. Number

Contract Number

Drawing Number

Vendor Serial Number

11.411.4 It is expected that the vendor will follow all other procedures, examinations and

tests that are normally carried out in accordance with sound manufacturing and
industry practice.

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